Opis produktu
PGCLK Drum Gear Coupling with Brake Disc(Q/LZP02.02-2005)
♦Description
Drum gear type coupling belongs to rigid flexible coupling, gear type coupling is composed of inner gear ring and flange half coupling with outer gear with same number of teeth.Can improve the contact conditions of teeth, improve the ability to transfer torque, extend the service life.Radial, axial and angular axis deviation compensation ability, has a compact structure, small turning radius, large carrying capacity, high transmission efficiency, low noise and long maintenance cycle, especially suitable for the condition of low speed and heavy loading, such as metallurgy, mining, lifting transportation and other industries, can also be applied to petroleum, chemical industry, general machinery and other kinds of shaft transmission of machine.
♦Main Dimension and Parameter(Q/LZP02.02-2005)
| Type | Moment obrotowy nominalny Tn/(N·m) | Allowable Prędkość (n)/(r/min) | Bore Diameter d1d2dz | Bore Length (L) | D0 | D | D1 | D2 | D3 | L0 | T | C1 | C2 | mi | Grease dosage(v) mL | Mess (m) kg | Rotary inertia(l) L/(kg·m2) | ||
| Driven | Drive | Y | J1Z1 | ||||||||||||||||
| PGCLK1 | 630 | 4000 | 20 | 24 | 52 | 38 | 315 | 125 | 95 | 60 | 80 | 90 | 30 | 25 | 39 | 30 | 55 | 7.0 | 0.01 |
| PGCLK2 | 1120 | 4000 | 25 | 28 | 62 | 44 | 315 | 144 | 120 | 75 | 95 | 105 | 30 | 25.5 | 44 | 30 | 100 | 11.2 | 0.03 |
| PGCLK3 | 2240 | 3550 | 30 | 38 | 82 | 60 | 355 | 174 | 140 | 95 | 115 | 130 | 30 | 18 | 40 | 30 | 140 | 21.3 | 0.05 |
| PGCLK4 | 3550 | 2500 | 32 | 38 | 82 | 60 | 40 | 196 | 165 | 115 | 130 | 130 | 30 | 29 | 47 | 30 | 170 | 29.5 | 0.11 |
| PGCLK5 | 5000 | 2500 | 40 | 56 | 112 | 84 | 400 | 224 | 183 | 130 | 150 | 150 | 30 | 18 | 43 | 30 | 270 | 47.1 | 0.20 |
| PGCLK6 | 7100 | 2000 | 48 | 56 | 112 | 84 | 450 | 241 | 200 | 145 | 170 | 155 | 30 | 21 | 50 | 30 | 380 | 60.1 | 0.31 |
| PGCLK7 | 10000 | 1700 | 60 | 75 | 142 | 107 | 450 | 265 | 230 | 160 | 190 | 180 | 30 | 19 | 50 | 30 | 570 | 88.9 | 0.56 |
| PGCLK8 | 14000 | 1700 | 65 | 75 | 142 | 107 | 500 | 285 | 245 | 175 | 210 | 180 | 30 | 20 | 50 | 30 | 660 | 105.4 | 0.79 |
| PGCLK9 | 18000 | 1600 | 70 | 75 | 142 | 107 | 560 | 314 | 270 | 200 | 225 | 200 | 30 | 25 | 60 | 30 | 700 | 130.1 | 1.22 |
| PGCLK10 | 31500 | 1600 | 80 | 95 | 172 | 132 | 800 | 346 | 300 | 220 | 250 | 230 | 30 | 20 | 58 | 30 | 900 | 191.2 | 2.17 |
| PGCLK11 | 40000 | 1400 | 100 | 120 | 212 | 167 | 800 | 385 | 330 | 260 | 285 | 260 | 30 | 21 | 64 | 40 | 1200 | 268.2 | 3.88 |
| PGCLK12 | 56000 | 1400 | – | 120 | 212 | 167 | 900 | 442 | 380 | 290 | 325 | 280 | 30 | 21 | 72 | 40 | 2000 | 369.9 | 6.90 |
| PGCLK13 | 80000 | 1400 | 140 | 150 | 252 | 202 | 900 | 482 | 420 | 320 | 360 | 320 | 30 | 22 | 70 | 40 | 3000 | 522.6 | 11.91 |
| PGCLK14 | 112000 | 1200 | 160 | 180 | 302 | 242 | 900 | 520 | 465 | 360 | 410 | 360 | 30 | 23 | 85 | 40 | 4500 | 756.9 | 20.70 |
Notatka:
1. The mass and moment of inertia of the coupling are approximate values calculated according to the minimum shaft hole diameter and maximum shaft hole length in each type;
2. The maximum braking torque Tm of the coupling shall not exceed 2 times of the nominal torque Tn, that is, Tm≤ 2Tn;
3. e is the size required for sealing;
4. The combination of coupling shaft hole is Z1/J1, Y/Y, J1/J1, Y/J1.
♦Other Products List
| Transmission Machinery Parts Name | Model |
| Universal Coupling | WS,WSD,WSP |
| Cardan Shaft | SWC,SWP,SWZ |
| Tooth Coupling | CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK |
| Sprzęgło tarczowe | JMI,JMIJ,JMII,JMIIJ |
| High Flexible Coupling | LM |
| Chain Coupling | GL |
| Jaw Coupling | LT |
| Grid Coupling | JS |
♦Our Company
HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Zaawansowany i racjonalny proces, kompleksowe metody wykrywania. Nasza firma aktywnie wprowadza zagraniczne, zaawansowane technologie i sprzęt, w pełni wykorzystując tę przewagę i prowadząc dalsze badania oraz innowacje. Dbamy o wysoką jakość i działamy ściśle zgodnie ze standardowym trybem certyfikacji jakości ISO9000.
Nasza firma oferuje szeroki wybór produktów. Wysoka jakość i rozsądna cena. Kierujemy się zasadą „jakość przede wszystkim, obsługa przede wszystkim, ciągłe doskonalenie i innowacje, aby sprostać oczekiwaniom klientów” w zarządzaniu, a celem jakościowym jest „zero wad, zero reklamacji”.
♦Our Services
1. Usługi projektowe
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Usługi produktowe
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping
3. Procedura pobierania próbek
Możemy przygotować próbkę zgodnie z Twoimi wymaganiami i stale ją modyfikować, aby spełniała Twoje potrzeby.
4. Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.
5. Kontrola jakości
Every step should be a special test by Professional Staff according to the standard of ISO9001 and TS16949.
♦FAQ
P1: Czy jesteś firmą handlową czy producentem?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.
Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks in PDF or AI format.
Q 3: How long is your delivery time?
Zazwyczaj czas realizacji zamówienia wynosi 20–30 dni, jeśli towar nie jest dostępny w magazynie. Zależy to od ilości.
P4: Czy udostępniacie próbki? Czy są one bezpłatne czy dodatkowo płatne?
Yes, we could offer the sample but not for free. Actually, we have a very good price principle, when you make the bulk order the cost of the sample will be deducted.
P5: Jak długi jest okres obowiązywania gwarancji?
A: Nasza gwarancja w normalnych okolicznościach wynosi 12 miesięcy.
P 6: Jakie jest minimalne zamówienie?
A: Usually our MOQ is 1 pcs.
P7: Czy mają Państwo procedury kontroli sprzęgieł?
A: 100% self-inspection before packing.
P8: Czy mogę odwiedzić Państwa fabrykę przed złożeniem zamówienia?
A: Oczywiście, zapraszamy do odwiedzenia naszej fabryki.
P 9: Jaka jest wysokość Twojej płatności?
A: T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
Are There Any Safety Considerations When Using Gear Couplings in Rotating Machinery?
Yes, there are several safety considerations to keep in mind when using gear couplings in rotating machinery:
- Guarding: It is essential to provide adequate guarding around gear couplings and other rotating parts to prevent accidental contact with moving components. Proper guarding helps protect personnel from potential entanglement, pinch points, or other hazards.
- Maintenance and Inspection: Regular maintenance and inspection of gear couplings are critical to ensure their safe and reliable operation. This includes checking for signs of wear, lubrication levels, and any abnormalities in the coupling’s performance.
- Lubrication: Proper lubrication of the gear coupling is essential to reduce friction, wear, and heat generation. Follow the manufacturer’s guidelines for lubrication intervals and use the recommended lubricant type.
- Temperature Monitoring: In high-speed or high-temperature applications, it is advisable to monitor the temperature of the gear coupling during operation. Excessive heat can indicate issues with lubrication or alignment that need immediate attention.
- Alignment: Ensure proper alignment of the connected shafts and gear coupling during installation. Misalignment can lead to increased wear, vibration, and premature failure of the coupling.
- Torque and Speed Limitations: Adhere to the specified torque and speed limitations provided by the gear coupling manufacturer. Operating the coupling beyond its rated capacity can result in failures and safety hazards.
- Emergency Shutdown: Machinery equipped with gear couplings should have an accessible and effective emergency shutdown mechanism to quickly stop the equipment in case of emergencies.
- Training: Provide proper training to personnel who work with or around machinery equipped with gear couplings. Training should cover safety protocols, coupling maintenance procedures, and the potential hazards associated with the equipment.
- Replace Damaged Couplings: If a gear coupling shows signs of damage, excessive wear, or malfunction, it should be replaced promptly to prevent potential accidents or equipment breakdowns.
Following these safety considerations can help ensure the safe and efficient operation of rotating machinery equipped with gear couplings. Regular maintenance, adherence to safety guidelines, and proper training contribute to a safer working environment and prolong the service life of gear couplings and the connected equipment.
editor by CX 2023-09-14