China manufacturer CZPT CL Types Drum Gear Coupling for Metallurgy, Mining gear coupling

執筆者 ep | 10月 18, 2023 | ギア式カップリング

製品説明

CL Drum Gear Coupling

Huading CL-type gear coupling is suitable for connecting 2 horizontal axes transmission shafting. It has the capability of compensating relative deviation of 2 axes and belongs to movable rigid coupling. Two outer shells with inner teeth and 2 sleeves with outer teeth are composed. The sleeves and shafts are connected by keys. The 2 outer shells are connected by bolts. A sealing ring is arranged between the shell and sleeve.

♦Features
1. Tooth coupling has a small radial dimension and large load-carrying capacity. It is often used for shafting transmission under low-speed and heavy-load conditions. Tooth coupling with high accuracy and dynamic balance can be used for high-speed transmission.
2. It has the ability to compensate for the deviation of radial, axial and angular equiaxed.
3. It has a compact structure, small turning radius, large bearing capacity, high transmission efficiency, low noise, and a maintenance cycle.

Detailed Photos

製品パラメータ

♦CL Gear Coupling Main Dimension And Parameter

モデル	Nominal Torque KN·m	スピード rpm	Bore d1,d2,dz	Length of Bore		A	B	D	D₁	D2	C	C₁	C₂	e	Rotary Inertia kg·m	Mass kg
				Y	J1 Z2
				L
				mm
CL1	710	3780	18,19	42	30	49	106	170	110	55	16	–	–	12	0.03	7.8
			20,22,24	52	38						6	18.5	18.5
			25,28	62	44						2.5	14	18.5
			30,32,35,38	82	60							11	–
			40	112	84
CL2	1400	3000	30,32,35,38	82	60	75	134	185	125	70	2.5	13	22	12	0.05	12.5
			40,42,45	112	84								28
			48,50
CL3	3150	2400	40,42,45	112	84	92	170	220	150	90	2.5	15	28	18	0.13	26.9
			48,50,55,56
			60	142	107								36
CL5	8000	1680	50,55,56	112	84	145	220	290	200	130	5	30	40	25	0.45	55.8
			60,63,65,70	142	107
			71,75
			80,85,90	172	132
CL6	11200	1500	60,63,65	142	107	160	246	320	230	140	5	25	–	25	0.70	79.9
			70,71,75
			80,85,90,95	172	132
			100,110	212	167
CL7	18000	1270	65,70,71,75	142	107	185	286	350	260	170	5	40	40	30	1.15	109.5
			80,85,90,95	172	132							25	45
			100,110,120	212	167
CL8	22400	1140	80,85,90,95	172	132	210	325	380	315	190	5	35	45	30	2.38	133.8
			100,110,120	212	167
			130,140	252	202							30
CL9	28000	1000	90,95	172	132	220	335	430	365	210	5	40	–	30	3.55	171
			100,110,120,125	212	167							30
			130,140,150	252	202
			160	302	242
CL10	50000	850	110,120,125	212	167	245	365	490	420	260	5	30	–	30	7.00	275.8
			130,140,150	252	202
			160,170,180	302	242
CL11	71000	750	120,125	212	167	280	405	545	470	330	5	40	–	35	13.75	385
			130,140,150	252	202
			160,170,180	302	242							35
			190,200,220	352	282
CL12	100000	660	140,150	252	202	350	485	590	520	340	5	45	–	35	21.5	540
			160,170,180	302	242							38
			190,200,220	352	282
			240,250	410	330
CL13	140000	600	160,170,180	302	242	375	524	680	590	380	7.5	45	–	40	40.00	798.3
			190,200,220	352	282
			240,250,260	410	330
			280	470	380
CL14	200000	540	180	302	242	405	565	730	650	450	7.5	50	–	40	53.75	976.6
			190,200,220	352	282
			240,250,260	410	330
			280,300,320	470	380
CL15	250000	480	200,220	352	282	480	644	780	700	480	7.5	50	–	40	81.25	1182.5
			240,250,260	410	300
			280,300,320	470	380
			340,360	550	450
CL16	355000	425	240,250,260	410	330	535	720	900	785	530	10	–	–	50	150	1936
			280,300,320	470	380
			340,360,380	550	450
			400	650	540
CL17	560000	380	260	410	330	625	800	1000	885	630	10	–	–	50	285	2700
			280,300,320	470	380
			340,360,380	550	450
			400,420,440,450	650	540
CL18	710000	330	300,320	470	380	71	900	1100	990	710	10	–	–	50	400	3669
			340,360,380	550	450
			400,420,440,450	650	540
			460,480,500
CL19	1000000	300	360,380	550	450	730	910	1250	1090	800	15	–	–	60	675	5138
			400,420,440,450	650	540
			460,480,500	800	680
			530,560

注記：
1. The coupling mass and rotary inertia are approximations calculated by the minimum diameter and the maximum length of the bore.
2. Bore diameter dz <140mm.
3. J1-type bore does not need shaft end baffle as required.
4. This standard applies only to old products.

会社概要

杭州中国機械製造有限公司は、各種カップリングの設計・製造を専門とするハイテク企業です。当社には86名の従業員がおり、その中には2名のシニアエンジニア、20名以上の機械設計・製造、熱処理、溶接などの専門家が含まれています。

高度で合理的なプロセスと、万全の検査体制を備えています。当社は積極的に海外の先進技術と設備を導入し、その優位性を最大限に活用して研究開発とイノベーションを推進しています。高品質を追求し、ISO9000品質認証システム規格に厳密に準拠して事業運営を行っています。

当社は様々な種類の製品を提供しています。高品質かつリーズナブルな価格が特長です。経営においては「品質第一、サービス第一、継続的な改善と革新による顧客ニーズへの対応」を、品質目標においては「欠陥ゼロ、クレームゼロ」を堅持しています。

当社のサービス

1. デザインサービス

Our design team has experience in couplings relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2. 製品サービス
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping

3. サンプル採取手順
お客様のご要望に応じてサンプルを作成し、ニーズを満たすためにサンプルを継続的に修正することができます。

4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.

5. 品質管理
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.

よくある質問

質問1：御社は商社ですか、それとも製造業者ですか？

A: We are a professional manufacturer specializing in manufacturing
various series of couplings.

Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.

Q 3:How long is your delivery time?
在庫がない場合、通常は20～30日かかります。納期は数量によって異なります。

質問4：サンプルは提供していますか？無料ですか、それとも有料ですか？
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.

質問5：保証期間はどのくらいですか？
A：通常の使用状況下での保証期間は12ヶ月です。

Q6：最小注文数量（MOQ）はいくらですか？
A: Usually our MOQ is 1pcs.

質問7：カップリングの検査手順はありますか？
A:100% self-inspection before packing.

質問8：注文前に工場見学は可能ですか？
A：もちろんです。ぜひ当社の工場にお越しください。

質問9：お支払い金額はいくらですか？
A:1) T/T.

フランジカップリング

Maintenance Requirements for Gear Couplings

Gear couplings, like any mechanical component, require regular maintenance to ensure optimal performance, reliability, and longevity. Proper maintenance can help prevent unexpected failures and downtime, leading to cost savings and increased productivity. Here are the key maintenance requirements for gear couplings:

潤滑： Regular and proper lubrication is essential for gear couplings. The coupling’s gear teeth and mating surfaces should be adequately lubricated to minimize friction and wear. The lubrication interval and type of lubricant used depend on the application, load, and operating conditions. It is crucial to follow the manufacturer’s recommendations for lubrication intervals and the appropriate lubricant to use.
Inspections: Routine inspections should be performed to check for signs of wear, misalignment, or damage. Visual inspections can help detect any abnormalities, such as pitting, scoring, or corrosion on the gear teeth. Additionally, inspections can identify any misalignment issues that may need to be addressed to prevent further damage.
Torque Monitoring: Monitoring the torque transmitted through the coupling can help identify any abnormal increases that might indicate a problem in the system. Sudden changes in torque levels could signal misalignment or other issues that need attention.
Alignment Checks: Regularly checking and correcting shaft alignment is crucial for the proper functioning of gear couplings. Misalignment can lead to increased wear and premature failure of the coupling. Proper alignment reduces the stress on the coupling and connected equipment.
温度監視: Monitoring the operating temperature of the coupling can provide insights into potential problems. Abnormally high temperatures could indicate insufficient lubrication or other issues that need investigation.
Coupling Removal and Cleaning: Periodically removing the coupling for cleaning and inspection of internal components can be beneficial, especially in harsh or dirty environments. This allows for a more thorough inspection and helps maintain the coupling’s performance.
Replacement of Worn Components: If any components of the gear coupling, such as seals or gaskets, are worn or damaged, they should be replaced promptly to maintain the coupling’s integrity and prevent leaks.
Proper Storage: If the coupling is temporarily removed from service or stored, it should be stored in a clean and dry environment to prevent corrosion and damage to the components.

It is essential to follow the manufacturer’s maintenance guidelines and recommendations for the specific gear coupling model being used. Regular maintenance and adherence to proper procedures can help extend the service life of gear couplings and ensure reliable and efficient operation in the mechanical system.

China manufacturer CZPT CL Types Drum Gear Coupling for Metallurgy, Mining gear coupling
editor by CX 2023-10-18

China manufacturer CZPT CL Types Drum Gear Coupling for Metallurgy, Mining gear coupling

製品説明

Maintenance Requirements for Gear Couplings

ギア式カップリング

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